Skip to main content

How ILM built, and destroyed, one of the largest sets ever for ‘Deepwater Horizon’

Every year, five films are nominated for an Academy Award in the “Visual Effects” category. Each of the projects nominated this year offer a unique, inside look at the amazing tricks filmmakers and their talented effects teams use to pull off the visual spectacles that make for a big-screen blockbuster. In recognition of these five films — and one of our favorite Oscar categories — we’re putting the spotlight on one “Visual Effects” nominee each day leading up to Sunday’s broadcast, and taking a closer look at what made them stand out.

First up is the real-world drama Deepwater Horizon, which recreated one of the most devastating ecological disasters of the modern era by combining a monstrous set with highly advanced software and an explosive attention to detail.

The use of visual effects is often associated with the most fantastic elements of films, whether creating a voyage through space, a jungle filled with talking animals, or magical abilities that defy the laws of physics. And yet, some of the most demanding effects can be those that recreate real-world events in a way that brings the audience into the action.

In 2016’s Deepwater Horizon, director Peter Berg and the visual effects team at Disney’s Industrial Light and Magic strove to do just that, thrusting audiences – and a talented cast led by Oscar nominee Mark Wahlberg – into the events leading up to and during the calamitous 2010 oil-rig explosion that caused the worst marine oil spill of all time and the largest environmental disaster in U.S. history.

“I’m pretty sure it’s the biggest practical set ever built in the history of filmmaking.”

Recreating the explosive events aboard the rig — which generated a massive fireball visible from 40 miles away and led to the deaths of 11 crew members — was no easy task for Berg and the film’s VFX team. With so much of the action unfolding in and around fiery conditions, the need to show characters dealing with all of these threats while navigating the rig required a careful balance of practical and computer-generated effects.

“The only way that happens is if they don’t recognize the stitches of fake imagery,” explained the film’s lead visual effects supervisor, Craig Hammack, in an interview with Animation World Network. “The small margin of error involved in the work was kind of the main challenge, just to keep people in that experience.”

In order to create that tangible, immersive experience for both the cast members and the audience, Berg and his team did something few films would even consider: They built a massive replica of the oil rig in an abandoned parking lot in Louisiana, constructed to 85-percent scale. The rig was surrounded by a similarly massive tank holding millions of gallons of water and lined with pipes capable of engulfing the entire apparatus in flames.

 

The fabricated oil rig – which was constructed to replicate both the interior and exterior of the Deepwater Horizon – was then sectioned off in order to compartmentalize the filming process and streamline production. The three portions of the set recreated the drill floor area, the main deck of the rig, and the exterior lifeboat deck and helipad, which was surrounded by water and was built to allow an actual helicopter to land on it during filming.

“It was akin to any legitimate construction project, whether it’s a hotel or a hospital or an apartment building,” Berg told the Los Angeles Times back in September 2016. “I’m pretty sure it’s the biggest practical set ever built, really ever, in the history of filmmaking. It’s certainly one of them.”

“(The fire) needed to feel like an active, fast moving monster.”

These gigantic, detailed set pieces gave the digital effects team a better canvas to work with when it came to filling in the gaps between set pieces and extending portions of the background environment digitally. The considerable amount of practical effects built into the set also allowed the ILM team to focus their efforts on the movie’s prominent, non-human star: The raging, oil-fed fire that quickly consumes the Horizon.

The inferno that springs from nearly every corner in Deepwater Horizon spends more than 30 minutes on screen, and therefore demanded a more sustained approach to creating the digital blaze than previous projects Hammack has supervised, which include visually charged films like Battleship and Now You See Me.

“This was a different kind of animal,” said Hammack of the fire. “It needed to be sustained with multiple fuel sources, and have a really nasty toxic black smoke that rolls through it, with multiple sources feeding into each other. It needed to feel like an active, fast moving monster.”

ILM already had its own, proprietary simulation and rendering engine, Plume – but even that Oscar-winning technology wasn’t capable of manifesting the fire’s on-screen presence and the way this particular sort of fire would realistically act in such an environment over extended periods. Where most digitally created fire effects in films tend to be temporary explosions that fade into the background, the ILM team found themselves working hard to “tame” the simulation created for Deepwater Horizon, according to Hammack.

The unique type of fire generated by the pressurized flow of oil also changed the game for ILM, which had to accurately present the thick, black smoke that comes from this particular sort of inferno and the fire’s tendency to spread throughout the rig — creeping in some cases and racing across the environment in others. At one point, the flames even climb a 300-foot column in the center of the rig, spreading upward and outward rapidly as the fire ignites the highest reaches of the platform.

Where a simple layering of flame effects upon each other sufficed for previous films, the evolving inferno of Deepwater Horizon necessitated a dramatic upgrade in ILM’s simulation software.

Deepwater Horizon (2016 Movie) – Digital First Look

“We were able to re-engineer the scatter model of the look so it takes into account open space between the fire simulations,” recalled Hammack while discussing the film with IndieWire. “We advanced our ability to have fires interact with themselves and with the other simulations. It brought this out to a scale of realism that we hadn’t reached before.”

The overall effect leads to staggering realism for an engaging viewing experience. And if fortune favors Deepwater Horizon this upcoming weekend, it will bring an Oscar home for the film, too.

The 89th Academy Awards ceremony will air Sunday, February 26, at 7pm ET on ABC.

Rick Marshall
A veteran journalist with more than two decades of experience covering local and national news, arts and entertainment, and…
How Christopher Nolan’s Tenet used visual effects to invert time
Tenet John David Washington MGR-DNEG-1035

Award-winning filmmaker Christopher Nolan is known for crafting compelling stories filled with stunning visual elements, and his latest movie, Tenet, is no exception.

The story of a talented special operative played by John David Washington who's recruited by a mysterious organization to save the world, Tenet has its characters grapple with the concept of inversion -- the ability for people and objects to move backwards against the flow of time. From bullets that fly into guns and vehicles that drive backwards to buildings that implode rather than explode, Tenet features a wide range of scenes that make clever use of inversion while telling a deeply layered story of high-stakes espionage.

Read more
Interview: How visual effects built Lovecraft Country’s most memorable scenes
lovecraft country hbo visual effects vfx interview s1e01 scene after

HBO's Lovecraft Country is one of 2020's biggest hits with its genre-bending adventure featuring a group of Black protagonists caught between warring factions of arcane magic users in segregated 1950s America.

Based on the novel of the same name by Matt Ruff, Lovecraft Country was developed by Misha Green for HBO and blends the eldritch horror of novelist H.P. Lovecraft with a host of terrors both fantastic and all too real, during a time period when hatred fueled by racial prejudice and injustice was woven into much of the population's daily existence. The series has received critical acclaim for both its powerful thematic elements and its fantastic visual effects developed by various studios and overseen by HBO's lead VFX supervisor, Kevin Blank.

Read more
Don’t let these 3 hidden March 2025 streaming TV shows fly under your radar
A group of well-dressed people crowd by a doorway, looking shocked in The Residence.

Every month, there's always one, maybe two, new shows that get all the attention. Sometimes, it's a popular show returning with a new season. This March, many less high-profile shows are flying under the radar. You might have heard of these shows but weren't quite sure what they were about or even if they're worth watching.
We suspect that you'll be pleasantly surprised if you give any of these shows your time. Check out an episode or two, and it will likely lead to binging the whole thing. Two of the three series release all season one episodes at once, while the third will tease you with the first two episodes this month. What are these three hidden March 2025 streaming TV shows you shouldn't let fly under your radar? Have a look.
Need more recommendations? Then check out the best new shows to stream this week, as well as the best shows on Netflix, the best shows on Hulu, the best shows on Amazon Prime Video, the best shows on Max, and best shows on Disney+. 
Deli Boys (March 6)
Deli Boys | Official Trailer | Hulu
Already receiving rave reviews, Deli Boys is a hilarious comedy about two Pakistani American brothers, Mir (Asif Ali) and Raj (Saagar Shaikh), who discover that their father was much more than a convenience store owner. When he suddenly passes, the brothers discover that dear Dad was actually embroiled in a life of crime.
If they don’t want to lose everything their family has worked for, they need to take over as the new crime bosses. But this is not a life they know anything about. As one of the most anticipated Hulu shows of 2025, Deli Boys’ first season delights thanks to its clever one-liners, talented cast, and bizarre storylines.
Stream Deli Boys on Hulu.
The Residence (March 20)
The Residence | Official Trailer | Netflix
The best way to describe The Residence is that it's like Knives Out in the White House with a gender-swapped Benoit Blanc-like character. The lead is Cordelia Cupp (Uzo Aduba), an equally eccentric yet brilliant detective who consults with the local police. When the White House chief usher, A.B. Wynter (Giancarlo Esposito in a role that was originally supposed to be played by the late Andre Braugher), winds up dead, she’s called in to investigate. A state dinner is going on downstairs with officials from Australia, and Cupp orders that no one leave until she questions all 140+ people present.
The Residence is plenty of fun, mixing the usual whodunit formula with Shonda Rhimes' unique creative flair that will keep you guessing from one episode, even a moment, to the next. Aduba is perfect as Cupp, who combines an oddball personality — including repeatedly birdwatching in the middle of a murder case — with a subtle sarcasm. Through it all, however, she throws down astute observations that teach everyone she knows exactly what she’s doing, even if it doesn’t look like it. If you love the whodunit genre, The Residence won’t disappoint.

Stream The Residence on Netflix. 
The Studio (March 26)
The Studio — Official Trailer | Apple TV+
One of Apple TV+’s quieter new show releases is The Studio, which has gotten overwhelmingly positive reception in early reviews. Seth Rogen created and stars in this comedy as Matt Remick, a man who longs to run a Hollywood studio. When he finally realizes this dream, however, the reality of the complicated balancing act of managing budgets, changing economic and societal times, corporate demands, and eccentric actors sinks in.
The Studio has an incredible cast that includes Catherine O’Hara, Ike Barinholtz, Chase Sui Wonders, and Kathryn Hahn. There's also a rotating selection of guest stars playing exaggerated versions of themselves to add to the Hollywood feel, from Zac Efron to Martin Scorsese. Early reviews already give The Studio a perfect 100% Rotten Tomatoes score, with Slant Magazine’s Ross McIndoe singling out the dark and “more than a little pointed” comedy as the highlight.

Read more